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The
last process: Finishing. This is fettle and fire, Page One of Two.
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This
shows, on the left, a Shire model which has been fettled (i.e.the
break lines taken off) and the tail attached. The model on the right
has just come out of the mould. The ruler laid across the back shows
just how much shrinkage there is between damp and dry.
Although it is not shown in this picture, the thickness of the clay
slip as cast is not much more than 3\32 inch or4 mm. If it casts
up much thicker than this, there is a danger that the legs at hock
and knee might be solid. This would make a dangerously enclosed
void in the hoofs. If I feel this has happened, then I poke a needle
through the foot into this void so that the trapped air can escape.
Before the tail is attached, the flashing between the legs has to
be removed. I usually fettle the whole horse before making sure
both surfaces, tail and horse, are quite flat and well damped. I
put a drill through the mouth for the bit which also acts as a vent
hole.
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This
shows the shrinkage left to right, (1) rubber model, (2) the fettled
dry model.(3) The bisque (once fired) model and last, (4) the coloured
and glazed fired model. The drop is 2 inches from the original 13
inches.
Allowance
for shrinkage must be made in designing the original model, not
only height, but also the positions of the feet relative to the
body. A heavy model such as this Shire has to be biscuited on a
purpose-made stand so that the feet are not left behind as the body
shrinks. But a coloured and glazed model has to stand on its own
four feet otherwise marks will show.
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The next
page shows the completed commission.
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