LENHAM POTTERY MODELS
making high-fired semi-porcelain models since 1969
Seven steps to the Shire Horse Model: Step Five.

This is
Step Five:
Making the
plaster

p
roduction
mould.

Menu:


Back to
Step One:
armature


Step Two:
modelling

 

Step Three:
intermediate
mould-making

 

Step Four:
the rubber

model

 

Step Six:
slip casting

 

Step Seven:
fettling and finishing

 

Back to the
Introduction

 

The plaster production mould completed and split apart, Page Three of Three.

This shows the plaster production mould completed, eight internal segments plus the two big sides. Then there are the two parts of the tail mould. I think you can see the flat surface on the rear of the horse, to which to flat inside of the tail will be glued when the waste is cut off.
I have marked the wedge with a pink triangle. If I had to make this mould again, I would take the wedge further up, including a bit of belly. Having such a small free area as this when the wedge is out, makes the removal of the inner front leg segment particularly difficult. It really needs to be able to go backwards as well as down and out.
   
We live and learn.

This shows the production mould dried and ready for the first cast. The internal surface of the mould was washed with a weak detergent while still soaking wet. It was dried with the parts separated. Experts say the mould should be strapped together while drying in case the plaster warps but this delays the drying unnecessarily. When completely dry, I dust the internal surface with a very fine talc. This aids the removal of the first cast.

The starboard big side, on the right, will be placed onto the other parts, on the left, and strapped up. The horse-shaped void is then ready to be filled with clay slip.

The next step is slip casting.